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3D curved glass cover plate processing becomes simple, COSCO Xiangrui's complete equipment and process solutions have been well received by the industry

3D curved glass cover plate processing becomes simple, COSCO Xiangrui's complete equipment and process solutions have been well received by the industry

3D curved glass cover plate processing becomes simple, COSCO Xiangrui's complete equipment and process solutions have been well received by the industry

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  With the popularization and application of new technologies such as wireless charging and 5G communication, the trend of mobile phone back covers from metal materials to non-metal materials has become clear, and glass will be used more in the next few years. The combination of 3D glass + flexible AMOLED on the front cover significantly improves the novelty and appearance difference of the product, and increases the selling point and selling price of the product.

  

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  Sino-Ocean Xiangrui believes that in 2017, domestic Chinese mobile phone brands will use more 3D glass design on the back cover, combined with the application of full-screen display technology, will bring significant improvements in product grip and appearance. In addition, with the increase in the production capacity of flexible OLED displays, 3D glass + flexible AMOLED display solutions will be adopted by more Chinese domestic mobile phone brands in the next year, so 3D glass still has a lot of room for growth in the future.

  To this end, COSCO Xiangrui has developed advanced 3D curved glass forming and processing equipment according to the requirements of industry customers. Starting from CNC glass carving, 3D curved glass cover plate, 3D glass tempered film hot bending, and carbon Mold CNC machining, etc., provides a complete set of equipment and process solutions for industry customers.

  

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  First of all, in order to better ensure that the 3D glass cover or 3D glass tempered film is in the process of hot bending, the product yield can be better guaranteed. Through the efforts of the technical team of Ocean Sunray, the industry's dual-axis CNC was overcome The biggest problem of glass precision engraving machine is that it is difficult for two-way synchronous compensation. It has independently developed the industry's top two-axis, two-channel independent compensation ultra-high precision double-axis CNC glass engraving machine.

  On the basis of the mature technology of 3D glass hot bending, COSCO Xiangrui began to solve the 3D glass hot bending processing technology and entered the stage of comprehensive optimization of energy consumption by virtue of years of technological precipitation and industry experience accumulation. With the spirit of superb craftsmanship originating from Germany, COSCO Xiangrui continuously reduced the power consumption and production cost of the equipment through a series of industry innovation methods, and began to make money for customers who produced 3D curved glass bodies.

  远洋翔瑞表示,目前在3D玻璃的热弯加工工艺上已经十分成熟,很多国产手机品牌都开始采用3D曲面玻璃盖板来做手机的电池后盖。而且远洋翔瑞的客户中有OLED柔性显示屏资源的手机品牌,把3D曲面玻璃盖板作为前盖板,组装成3D曲面显示屏使用的也不在少数。远洋翔瑞根据各种不同玻璃材质,和不同3D曲率弧面结构,对影响3D热弯的最关键工艺参数:温度控制与压力控制曲线进行完美优化,并在此基础上设计出了高效率、高品质的3D曲面玻璃热弯设备。

  

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  其中远洋翔瑞通过学习德国制造的先进技术,着重解决3D曲面玻璃热弯技术上升温阶段的能源消耗难题。远洋的3D曲面玻璃热弯设备采用小密封腔体技术,加热效率和温度控制上都领先行业指标。这样,在在电力能源消耗占到了玻璃3D曲面热弯加工成本近八成的情况下,加快设备的加热速度、提高设备的热效率,就意味着每生产一片3D曲面玻璃盖板,都可以用更少的电力耗损,得到更高的生产效率,让玻璃盖板厂商客户节省大量生产成本。

  另外,远洋翔瑞在提供与之配套的3D石墨模具CNC加工设备时,还提供客户3D石墨模具设计与维护技能培训服务,这样一来,客户可以根据承接的不同产品订单,优化设计自己的3D玻璃热弯石墨模具,减少外发加工成本和时间成本,并且能有效的保持自己产品的设计参数机密。

  

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  这样,客户在购置了远洋翔瑞的3D石墨模具CNC加工设备后,可以在生产过程中,根据3D玻璃热弯加工后的产品品质,随时修正石墨模具,在节省大量的模具加工与维护时间成本同时,还减少了近一半的模具损耗,至少降低了一半的模具成本。

  远洋翔瑞提供的3D石墨模具CNC加工设备在满足加工精度高,对石墨模具防护佳的基础上,同时在安全生产上也做足了功夫。为了更好的保护环境、呵护作业员工,远洋翔瑞在3D石墨模具CNC加工设备上增加了抽尘设计,加工模具过程中所产生的石墨粉尘被抽气机构吸走,收集到除尘装置中集中处理,大幅度降低石墨模具加工过程中石墨粉尘的排放,大幅减少环境污染和员工职业伤害。

  

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  Of course, the popularity of glass body in the mobile phone industry has brought another huge market is 3D glass tempered film. In order to make the whole glass cover deep processing industry develop healthily, COSCO Xiangrui has developed the industry leading 3D glass tempered film bending machine with good yield and efficiency. On this model, in order to minimize the power loss of the equipment during the heating phase, COSCO Xiangrui uses high-frequency induction heating technology with fast heating speed, internal heating of the material, high thermal efficiency, and uniform heating. Strictly separate sealed isolation treatment, while reducing various radiation losses, but also greatly reducing energy loss.

  In this way, under the same power consumption of the industry, COSCO Xiangrui adjusted the temperature curve of the hot bending machine to be very smooth, ensuring the minimum deformation amount after the completion of the glass tempered film forming process, and solved the frequent occurrence of the glass tempered film in the industry. At the same time of warping, however, the production speed and efficiency have been greatly improved, and the ultra-high processing efficiency of producing two pieces of finished products in one minute is basically achieved.

  

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  Also on this device, COSCO Xiangrui is still very thoughtful to provide customers with cost reduction solutions. The automatic feeding belt is used for loading and unloading. While reducing the mold usage by about half, it also realizes single-person on-duty operation. It has saved mold cost and labor cost, and has been well received by the industry.

  With mature equipment technology and perfect technology, COSCO Xiangrui's 3D curved glass overall solution can save 20% energy consumption for the industry, and also greatly improve the processing efficiency on the basis of the industry's existing, and in the mold cost and manpower The cost is far below the industry level. Therefore, COSCO Xiangrui's overall 3D curved glass solution can enable customers to earn at least 20% to 30% more on 3D glass cover products, becoming a gospel for the domestic 3D cover glass deep processing industry.

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