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The secret of COSCO Xiangrui making 3D glass customers 30% more

The secret of COSCO Xiangrui making 3D glass customers 30% more

The secret of COSCO Xiangrui making 3D glass customers 30% more

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In order to challenge Samsung ’s position in the Android camp mobile phone brand, following the glorious introduction of the octagonal glass body in front of it, the recently released Xiaomi Mi 6 also uses a four-sided glass body to replace the traditional metal body, almost hitting 3D curved display edge ball.

In the promotion focus of Xiaomi Mi 6, the battery back cover has become a 3D curved cover glass and a metal middle frame. However, when Xiaomi complained about the difficulty of the four-sided curved glass body, the ocean's most important manufacturer of 3D curved glass bending equipment, Yuanyang Xiangrui, had already solved this kind of pediatric problem.

What surprises the industry even more is that on the basis of mature technology of 3D glass hot bending, COSCO Xiangrui has begun to solve the 3D glass hot bending process on the basis of years of technological precipitation and industry experience accumulation, and has entered a comprehensive optimization Consume monster stage. With the spirit of superb craftsmanship originating from Germany, COSCO Xiangrui continuously reduced the power consumption and production cost of the equipment through a series of industry innovation methods, and began to make money for customers who produced 3D curved glass bodies.

In addition to providing industry-leading precision 3D glass CNC engraving equipment, COSCO Xiangrui also provides high-precision 3D curved glass bending equipment, 3D graphite mold CNC processing equipment, and provides 3D curved glass bending from the beginning of 3D stone mold design. A complete set of consumer electronics 3D glass bending processing solutions for mobile phones, tablets, and smart wear.

COSCO Xiangrui said that at present, the bending process of 3D glass is very mature, and many domestic mobile phone brands have begun to use 3D curved glass covers as the battery back cover for mobile phones. In addition, Ocean Sunray's customers have mobile phone brands with OLED flexible display resources. They also use 3D curved glass cover plates as front covers to assemble 3D curved display screens.

COSCO believes that the main difference between 3D curved cover glass and ordinary cover glass in the current glass fuselage structure of the electronic product industry is that it has a perfect curvature arc surface, which can meet the freedom of design of various shapes and structures. Based on various glass materials and different 3D curvature arc structures, COSCO Xiangrui optimizes the most critical process parameters that affect 3D hot bending: temperature control and pressure control curves, and designs high efficiency, High-quality 3D curved glass bending equipment.

In the 3D glass hot bending process, the hot bending equipment needs to heat the glass and the mold to the glass softening point temperature and allow the glass to be stably formed in the mold. This requires continuous consumption of a large amount of power to drive the heating mechanism in the device. Therefore, every 3D curved glass hot bending equipment is a big power consumer.

据远洋翔瑞对手机报在线介绍,在设计生产3D曲面玻璃热弯设备的时候,远洋翔瑞根据客户所选取的各种不同玻璃材质,提供了合适的热加工处理温度与时间曲线,优化出完善的热弯加工工艺。

远洋翔瑞通过学习德国制造的先进技术,在3D曲面玻璃热弯技术上,远洋翔瑞着重解决升温阶段的能源消耗难题。为了尽量减少升温阶段设备发热所耗损的电力,远洋翔瑞采用了加热速度快、材料内部发热、热效率高、加热均匀的高中频感应加热技术,来减少电力能源的损耗。

在电力能源消耗占到了玻璃3D曲面热弯加工成本近八成的情况下,加快设备的加热速度、提高设备的热效率,就意味着每生产一片3D曲面玻璃盖板,都可以用更少的电力耗损,得到更高的生产效率,让玻璃盖板厂商客户节省大量生产成本。而远洋翔瑞在采用了高中频感应加热技术后,其3D曲面玻璃热弯机在生产过程中,至少节省了20%的成本。

另外,远洋翔瑞在提供与之配套的3D石墨模具CNC加工设备时,还提供客户3D石墨模具设计与维护技能培训服务,这样一来,客户可以根据承接的不同产品订单,优化设计自己的3D玻璃热弯石墨模具,减少外发加工成本和时间成本,并且能有效的保持自己产品的设计参数机密。

远洋翔瑞在服务客户时发现,客户在购置了远洋翔瑞的3D石墨模具CNC加工设备后,可以在生产过程中,根据3D玻璃热弯加工后的产品品质,随时修正石墨模具。这样的话,在节省大量的模具加工与维护时间成本同时,还减少了近一半的模具损耗。也就是说,在远洋翔瑞的3D玻璃热弯整体解决方案下,客户自己设计、生产、维护石墨模具,至少降低了一半的模具成本。

远洋翔瑞提供的3D石墨模具CNC加工设备在满足加工精度高,对石墨模具防护佳的基础上,同时在安全生产上也做足了功夫。为了更好的保护环境、呵护作业员工,远洋翔瑞在3D石墨模具CNC加工设备上增加了抽尘设计,加工模具过程中所产生的石墨粉尘被抽气机构吸走,收集到除尘装置中集中处理,大幅度降低石墨模具加工过程中石墨粉尘的排放,大幅减少环境污染和员工职业伤害。

With mature equipment technology and perfect craftsmanship, Sino-Ocean Xiangrui's 3D curved glass bending equipment can not only challenge the industry's most difficult curved glass body products, but also optimize the temperature and pressure curve reduction according to different glass materials and designs. The energy consumption value of 20% equipment, coupled with the nearly half of the cost reduction brought by the 3D graphite module design and processing supporting solution provided by COSCO Xiangrui, and the time and cost savings in mold modification maintenance, etc., COSCO Xiangrui's 3D glass molding The overall solution can make 3D glass customers earn at least 30% more, which is a good news for the domestic 3D cover glass deep processing industry.

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